Vacuum and Oven Forming

Design to Prototype to Production

Concept & Design

AL Plastics can create a design from scratch, or we can work from your design to create prototype and production tooling. We will work with your engineers right from the concept stage.

Tooling ( CNC )

Our experienced machinists ensure that we make the best tooling for the job, with short leadtime, and quick response to change requests. Our capabilities include a full range of machining services, including CNC milling.

Prototype

As you work through your design process, we can provide prototype parts as needed. We know that time is critical during your development cycle, and we make it a priority to provide quick turnaround for prototypes.

Production

We provide a full range of services to support your production needs:
• Custom manufacturing
• CNC Trimming and finishing
• Assembly & Packaging
• Quality Control

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VACUUM FORMING

FABRICATION

CUT TO SIZE

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Edge Finishing

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Additional Details

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Full Service

AL Plastics provides you with a one-stop-shop for all your thermoforming needs. With all services in-house – including design, mold fabrication, forming, and trimming – we can take your idea, large or small, from
design to prototype to production.

AL Plastics fully automated, radiantheat production ovens ensure consistent results every time.We are capable of forming parts from sheets as large as 9 feet x 5 feet, so making almost any part is possible.

30 Years Experience

AL Plastics supplies thermoformed components to a diverse range of industries and applications, including:
• Medical devices and appliances
• Electronics, instrumentation
• Manufacturing
• Marine
• Advertising & POP displays
• Consumer Products
• Specialty Products

Range of Materials

We work with a wide range of materials, of varying thicknesses and colours.
• ABS
• PETG
• Polyethylene
• Acrylic
• Styrene
• Lexan
• Specialty Materials
• Custom colors, sizes, thicknesses

Quality

Ensuring a consistent, quality product is as important to
us as it is to you. Every product has specific quality targets, either based on your own requirements, or on our internal quality expectations.
A housing for a medical instrument will have very different quality standards from a precast concrete mold. Tolerances, surface finish standards, and materials differ. We will work with you to ensure that we achieve the quality needed for your application.

VACUUM FORMING

We are your primary source for custom and mass produced Thermo-forming, from simple to sophisticated.

OVEN FORMING

This process involves heating a plastic sheet, rod or tube, and draping the material over a mold to achieve a desired form.

DIE CUTTING

The process of die cutting plastic involves creating a custom die in the required shape, then using it to cut the finished shaped.

CNC MACHINING

Do you need a specific shape? No problem! Bring in a template or email us a .DXF file and we can cut any of our plastic sheets with one of our CNC machines.

BENDING

We use a variety of methods to heat bend. Some of these methods include: line bending, oven forming and cold bending

FABRICATION

Our team of expert designers evaluate your plastic needs and suggest materials or production strategies necessary to get the job done.

STORE FIXTURES

FURNITURE

Acrylic furniture look very modern and clean. In the past 20 years, we have custom fabricated a wide range of acrylic furniture:Tables,Desks,Chairs,Podiums.